US Patent 10167232 Process for making an ultra stable cementitious construction material

A process to make a cementitious material includes blending 29 wt % to 40 wt % of a magnesium oxide dry powder containing 80 wt % to 98 wt % of magnesium oxide based on a final total weight of the cementitious material with 14 wt % to 18 wt % of a magnesium chloride dissolved in water and reacting to form a liquid suspension, mixing from 2 to 10 minutes, adding a phosphorus-containing material, and allowing the liquid suspension to react into an amorphous phase cementitious material. A portion of the amorphous phase cementitious material grows a plurality of crystals. The plurality of crystals is encapsulated by the amorphous phase cementitious material forming a nano-molecular veneer.