US Patent 10442721 Microgravity-based method and system for fabricating optical fibers

In a unit gravity environment, a glass preform is encased in a material to generate an encased glass preform. The material remains solid at the glass preform's crystal melting temperature and is inert with respect to the glass preform. The encased glass preform is placed in a microgravity environment and heated to a temperature above the crystal melting temperature until the glass preform melts and is free of crystals, wherein a crystallite-free glass preform is encased within the material. The crystallite-free glass preform is then cooled in the microgravity environment to generate a solid crystallite-free glass preform encased within the material. While still in the microgravity environment, the material encasing the solid crystallite-free glass preform is removed in the microgravity environment and the solid crystallite-free glass preform is polished. A glass optical fiber is then drawn from the solid crystallite-free glass preform in the microgravity environment.