US Patent 10889316 Rack-and-pinion steering apparatus and method of manufacturing the same

A steering gear apparatus includes a rack shaft, a pinion shaft, and a housing. The rack shaft has rack teeth and moves in an axial direction to steer front wheels. The pinion shaft has pinion teeth and rotates in accordance with steering operation of a steering wheel. The housing supports the rack shaft and the pinion shaft, and houses a meshing area between the rack teeth and the pinion teeth. When the steering wheel is in its neutral position, the pinion teeth mesh with the rack teeth at a rotational position of the pinion shaft that minimizes torque required to move the rack shaft in the axial direction during one rotation of the pinion shaft.