US Patent 10894612 Interdigitated heating probe

The present disclosure relates systems and methods for treating various materials, such as carbon fiber reinforced polymer (CFRP), with a Joule heating process so as to reduce or eliminate a risk of sparks or explosion due to lightning strikes. The disclosure also relates to an aircraft component with structures that have undergone a Joule heating process by way of the systems and methods described herein. An example method includes providing an electrode array having a first and second electrode set. Each of the electrode sets includes one or more disk-shaped electrodes that are arranged in an interdigitated, concentric stack about a central axis. The method also includes causing the electrode array to contact a conductive material. The method additionally includes causing a current source to provide electrical current through the first electrode set and the second electrode set so as to heat at least a portion of a conductive material.