US Patent 11007685 Fabricating ultra-thin structured polymer films

Processes for fabricating structured, relatively large area, ultra-thin polymer films are disclosed. For instance, such a process may include spinning a thermoplastic polymer film onto an etched wafer that serves as a mold for the thermoplastic polymer film, baking the thermoplastic polymer film on a hotplate at a curing temperature, delaminating the thermoplastic polymer film in water, and peeling the thermoplastic polymer film from the etched wafer, producing a structured thermoplastic polymer film that has structures corresponding to areas where the wafer has been etched.