US Patent 11083996 SCR catalyst modules and associated catalytic reactors

In one aspect, catalyst modules are described herein comprises structural catalyst bodies having cross-sectional flow channel geometries and surface features for enhanced catalytic activity. In some embodiments, the catalyst modules and associated structural catalyst bodies are suitable for use in high particulate matter environments. Briefly, a catalyst module comprises a framework and a plurality of structural catalyst bodies positioned in the framework, a structural catalyst body comprising an outer peripheral wall and a plurality of inner partition walls forming individual flow channels of rectangular cross-section, the outer peripheral wall resistant to localized flexural failures induced by material between adjacent structural catalyst bodies of the module.