Patent attributes
A film casting apparatus includes a die which has a non-zero angled discharge direction relative to a horizontal plane. A chill roll is positioned downstream of the die. A film displacement device is positioned proximate to the chill roll and is configured to position the molten polymer on the chill roll and establish the thickness of the film. The non-zero discharge angle is of a predetermined magnitude to gravity assist delivery of the molten polymer to the chill roll. The chill roll is positioned to gravity support the polymer film along a first length of a first side of the polymer film. A first polishing roll is positioned downstream of the chill roll and engages and cools a second length of a second side of the polymer film which is opposite the first side. The first length is substantially equal to the second length.
