US Patent 11329208 Pixel assembly process

Instead of discrete LED chips, monolithic LED strips reduce manufacturing time and inaccuracy when building high-resolution displays with small LED pixels of less than 100 micrometers. Guide strips next to LED strips align the monolithic LED strips and increase light emission area. A monolithic LED strip formed on a substrate has a P contact and an N contact. A first transfer layer is on an upper surface of the monolithic LED strip. The first transfer layer separates the monolithic LED strip from the substrate. A second transfer layer applied to the lower surface of the monolithic LED strip separates the monolithic LED strip from the first transfer layer. A display backplane is prepared with positive electrodes, negative electrodes, positive contact pads, and negative contact pads.