US Patent 11549216 Oil/grease resistant paper products

Oil and grease resistant paper products are disclosed that include a substrate and, on at least one side of the substrate, a continuous layer of a barrier coating, the barrier coating comprising a binder system and a pigment. The barrier coating, when applied to the substrate and dried to form a barrier layer, has a Pigment Volume Concentration (PVC) that is below a Critical Pigment Volume Concentration (CPVC) of the barrier coating, providing a continuous three-dimensional film of the binder system. In some implementations the binder system comprising a latex and a natural binder and/or the paper product further includes a topcoat disposed on a side of the barrier coating opposite the substrate.