US Patent 11662609 Wearable audio device with cable-through hinge

Various aspects include wearable audio devices with through-hinge wiring configurations. In particular aspects, a wearable audio device includes a hinge coupling a first section and one additional section; and a cable extending through the hinge. In various implementations, the hinge is overmolded on the cable and includes: a body defining a cavity accommodating the cable with a first opening to a pathway in the first section, and a second opening to an additional pathway in the one additional section; an insert within the body and adjacent the first opening, the insert defining a minimum radius of a bend in the cable within the cavity; a hinge mechanism contained within the body; and a cable management feature contained within the body, wherein the hinge mechanism, cable management feature and cable are all located in a common plane that is radially oriented relative to the primary axis of the hinge mechanism.