US Patent 11931281 Adjustable brace and processes for making and using same

An adjustable brace for stabilizing a body part of a patient and a method of fabricating such a brace is provided. In some embodiments, the adjustable brace comprises a first 3D printed stabilizer having a first exterior surface, a first interior surface, and a first thickness; a second stabilizer comprising a second exterior surface, a second interior surface, and a second thickness; one or more attachment points; and one or more selective engagement structures, wherein the first 3D printed stabilizer selectively engages with the second 3D printed stabilizer at common peripheries of the first 3D printed stabilizer and second 3D printed stabilizer via the one or more selective engagement structures, respectively; and a position of the first 3D printed stabilizer is adjustable in relation to the second 3D printed stabilizer.