Patent 11958142 was granted and assigned to Illinois Tool Works on April, 2024 by the United States Patent and Trademark Office.
Systems and methods to control pulse welding are disclosed. An example welding-type system includes: power conversion circuitry configured to convert input power to welding-type power; and control circuitry configured to control the power conversion circuitry to output the welding-type power in a plurality of pulse cycles, each pulse cycle comprising a background phase, a ramp up phase, a peak phase, and a ramp down phase. Controlling the power conversion circuitry involves: during the ramp up phase of the pulse cycles, controlling the power conversion circuitry in a current-controlled mode and switching to controlling the power conversion circuitry in a voltage-controlled mode when a peak transition voltage is reached; and during the ramp down phase of the pulse cycles, controlling the power conversion circuitry in a current-controlled mode and switching to controlling the power conversion circuitry in a voltage-controlled mode when a background transition voltage is reached.