US Patent 11974897 Palatal expanders and methods of forming the same

Palatal expander apparatuses for expanding a patient's palate (“palatal expanders”) and methods of making them. The apparatuses may include a pair of tooth engagement regions connected by a palatal region. A detachment region on at least one of the tooth engagement regions may be defined by one or more first vertical cut-out regions extending from a bottom of a buccal side toward an occlusal side of the tooth engagement region. The buccal side may be more flexible than the occlusal side so that the detachment region flexes when a removal force to release the palatal expander apparatus from the patient's palate is applied to the detachment region.