US Patent 12083593 3D printed proppants and methods of making and use thereof

A 3D printed proppant includes a core having support bars extending from the core to a shell, the shell encapsulating the core and the support bars. Another 3D printed proppant includes a porous core and a shell encapsulating the porous core, where the porous core has a porosity from 25% to 75%. The 3D printed proppant has a particle size from 8 mesh to 140 mesh. The core, the support bars, the porous core, the shell, or combinations thereof includes metal, polymer, ceramic, composite, or combinations thereof. Additionally, a method for producing a 3D printed proppant is provided.