US Patent 6849684 Molded soft elastomer/hard polyester composition with noise damping properties

The invention provides a molded composition having improved noise damping properties, made of a blend of a soft thermoplastic polyether elastomer and a hard polyester resin reinforced with a fibrous or particulate filler, the molded composition having an inhomogeneous structure comprising a surface part which is rich in elastomer and depleted in the polyester resin and the reinforcing filler compared to its inner part, obtained by monocomponent injection molding of a blend of the soft and the hard polyester resin wherein only the polyester resin contains the reinforcing particulate filler. The molded composition has a flex modulus Fm in the range 0.5 to 10 GPa, and maintains a sufficient minimum tan delta damping factor t_ over a temperature range of −50° C. to 170° C.