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US Patent 7088862 Fast high-accuracy multi-dimensional pattern inspection

Patent 7088862 was granted and assigned to Cognex Corporation on August, 2006 by the United States Patent and Trademark Office.

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Patent

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Current Assignee
Cognex Corporation
Cognex Corporation
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
7088862
Patent Inventor Names
Aaron Wallack0
Adam Wagman0
William Silver0
Date of Patent
August 8, 2006
Patent Application Number
10705297
Date Filed
November 10, 2003
Patent Citations Received
‌
US Patent 12118640 Hardware accelerator for histogram of oriented gradients computation
0
Patent Primary Examiner
‌
Daniel Miriam
Patent abstract

A method and apparatus are provided for identifying differences between a stored pattern and a matching image subset, where variations in pattern position, orientation, and size do not give rise to false differences. The invention is also a system for analyzing an object image with respect to a model pattern so as to detect flaws in the object image. The system includes extracting pattern features from the model pattern; generating a vector-valued function using the pattern features to provide a pattern field; extracting image features from the object image; evaluating each image feature, using the pattern field and an n-dimensional transformation that associates image features with pattern features, so as to determine at least one associated feature characteristic; and using at least one feature characteristic to identify at least one flaw in the object image. The invention can find at least two distinct kinds of flaws: missing features, and extra features. The invention provides pattern inspection that is faster and more accurate than any known prior art method by using a stored pattern that represents an ideal example of the object to be found and inspected, and that can be translated, rotated, and scaled to arbitrary precision much faster than digital image re-sampling, and without pixel grid quantization errors. Furthermore, since the invention does not use digital image re-sampling, there are no pixel quantization errors to cause false differences between the pattern and image that can limit inspection performance.

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