Patent attributes
An illumination system for a web inspection process is provided. The illumination system cooperates with a camera system to detect defects in the web material, with the camera having a line of light sensors. The illumination system has a single light source and a lens that arranges the light into a set of light beams. Each beam is projected to an associated small portion of the web, so that together, the light beams illuminate an inspection line on the web. After the beams have been projected onto the web, light from each individual web portion is received by one sensor in the camera. Depending on the camera and light configuration, the light may be either refracted through or reflected from the web. If a defect is present in one small portion, then some of the light beam associated with that portion will follow a different path than when no defect is present, and will not be received at the sensor. In this way, the amount of light information received at one sensor changes when a defect is in that sensor's associated small portion, exposing the defect in that small portion.