US Patent 7544412 Reducing abrasive wear in wear resistant coatings

An abrasion resistant coating and method are provided wherein the abrasion resistant coating contains both ductile and brittle components having a bimodal size distribution. The abrasion resistant coating is initially applied to a substrate in contact with an abrasive environment. The abrasive resistant coating having a bimodal size distribution results in the minimized exposure of the ductile components of the wear surface to the abrasive environment such that the life of the abrasive resistant coating is extended.