US Patent 7718028 Fluid filled unit formation process

A process for forming fluid filled units is disclosed. In the process, a web having a series of side connected pouches are fed to an inflation station. The pouches are connected by a line of perforations. First perforations of the line of perforations that extend from an inflation opening of each pouch are shorter than second perforations of the line of perforations that extend from the first perforations toward a side edge of each pouch. The pouches filled with fluid and sealed to form fluid filled units.