Patent attributes
Endodontic instruments or intermediate products (e.g., blanks) used to form finished endodontic instruments having a desired cutting edge and/or taper are formed, at least in part, by molding a metal powder into a desired shape and then sintering the metal particles together. The metal powder is initially formed into a green molded part that is sintered to yield a solid metal part. The sintered metal part may optionally be further processed by additional steps, as needed, to yield a finished endodontic instrument. One additional process includes cold forming the sintered metal body to provide a cutting edge, remove cracks and microfissures, or otherwise modify the characteristics of an intermediate product or endodontic instrument. Other processes include chemical milling and mechanical milling, grinding or cutting to sharpen the cutting edge, form a taper, or otherwise modify the intermediate product or endodontic instrument in a desired manner.