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US Patent 7837819 Method of manufacturing membrane-electrode assembly for fuel cell

Patent 7837819 was granted and assigned to Hyundai Motor Company on November, 2010 by the United States Patent and Trademark Office.

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Current Assignee
Hyundai Motor Company
Hyundai Motor Company
Patent Jurisdiction
United States Patent and Trademark Office
United States Patent and Trademark Office
Patent Number
7837819
Date of Patent
November 23, 2010
Patent Application Number
12001657
Date Filed
December 11, 2007
Patent Primary Examiner
‌
Philip C. Tucker
Patent abstract

The present invention provides a method of manufacturing a membrane-electrode assembly for a fuel cell, in which a binder is spray-coated on a surface of a polymer film, a catalyst slurry is bar-coated on a surface of an electrolyte membrane, bonded on the binder, to form a catalyst electrode layer, a bonded assembly of the electrolyte membrane and the catalyst electrode layer is separated from the polymer film, after a drying process, to obtain a 2-layer MEA, and the thus obtained 2-layer MEAs are used to form a 3-layer MEA or a 5-layer MEA by a hot pressing process. Accordingly, the present methods solve the problems associated with prior art that the loss of catalyst is considerable, since the catalyst slurry is directly spray-coated on the membrane, and the catalyst electrode layer in a solid phase is hot-pressed on both surfaces of the membrane.

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