US Patent 7838765 Electrical conducting wire having liquid crystal polymer insulation

An electrically conducting wire structure and a method for its manufacture where the wire structure has at least one elongated electrically conducting wire and a liquid crystal polymer coating of insulation formed by cross-head extrusion as a layer around the electrically conducting wire. An abrasion layer is preferably formed over the liquid crystal polymer coating, the elongated electrically conducting wire is selected from the group that includes copper, silver, tinned copper, aluminum, and conducting polymers, and the liquid crystal polymer material is a thermotropic thermoplastic.