US Patent 7878127 Pallet with optimized cargo layer and related methods

A pallet includes a cargo layer for supporting different size cargo cases. The cargo layer includes a pair of spaced apart end deck boards, with each end deck board having a first width. Spaced apart intermediate deck boards are positioned in a pattern between the pair of spaced apart end deck boards for providing deck coverage for the different size cargo cases. The pattern is defined by two pairs of first and second intermediate deck boards, with each intermediate deck board in each pair having a second width. Each pair of intermediate deck boards is adjacent one of the end deck boards. A pair of third intermediate deck boards is between the two pairs of intermediate deck boards, with each third intermediate deck board having a third width. A fourth intermediate deck board is between the pair of third intermediate deck boards, and has the second width.