Patent 7964050 was granted and assigned to Barrday Inc. on June, 2011 by the United States Patent and Trademark Office.
A method for processing a composite includes consolidating a section of a continuous length of a first feedstock together with a section of a continuous length of a second feedstock to form a consolidated section. The first feedstock is made of a first composite layer that is releasably bonded to a first release layer, and the second feedstock is made of a second composite layer that is releasably bonded to a second release layer. The first release layer is then separated from the consolidated section and from a portion of the first composite layer a distance beyond an edge of the consolidated section. The first composite layer is then cut within the distance beyond the edge to release the consolidated section from the remaining continuous length of the first feedstock.