US Patent 8691652 Semiconductor process

A semiconductor process includes the following steps. A fin-shaped structure is formed on a substrate. A gate structure and a cap layer are formed, wherein the gate structure is disposed across parts of the fin-shaped structure and parts of the substrate, the cap layer is on the gate structure, and the cap layer includes a first cap layer on the gate structure and a second cap layer on the first cap layer. A spacer material is formed to entirely cover the second cap layer, the fin-shaped structure and the substrate. The spacer material is etched, so that the sidewalls of the second cap layer are exposed and a spacer is formed beside the gate structure. The second cap layer is removed.