Patent 9084657 was granted and assigned to Align Technology on July, 2015 by the United States Patent and Trademark Office.
Embodiments include dental appliances, dental appliance systems, and methods of making and using such appliances. In one embodiment, a dental appliance includes a shell having a number of cavities to receive one or more teeth, each cavity having an inner surface. At least a first portion of a particular cavity is scaled-up in size by a first selected percentage over one or more dimensions of a corresponding tooth to provide a first space between the cavity inner surface and the corresponding tooth surface. At least a second portion of the particular cavity is scaled-up in size by a second scaled-up percentage over one or more dimensions of a corresponding gingival outer surface adjacent to the corresponding tooth to provide a second shape.