US Patent 9511802 Elastically averaged alignment systems and methods

In one aspect, an elastically averaged alignment system is provided. The alignment system includes a first component including at least one corner region having an alignment member, and a second component including at least one corner region having an inner wall defining an alignment aperture. The alignment aperture is configured to receive at least a portion of the alignment member to couple the first component and the second component. The alignment member is an elastically deformable material such that when the alignment member is inserted into the alignment aperture, the alignment member elastically deforms to an elastically averaged final configuration to facilitate aligning the corner regions of the first and second components in a desired orientation.