US Patent 9698314 Color stable red-emitting phosphors

A process for synthesizing a color stable Mn4+ doped phosphor includes contacting a precursor of formula I, in gaseous form at an elevated temperature with a fluorine-containing oxidizing agent to form the color stable Mn4+ doped phosphorAx[MFy]:Mn4+  IwhereinA is Li, Na, K, Rb, Cs, NR4 or a combination thereof;M is Si, Ge, Sn, Ti, Zr, Al, Ga, In, Sc, Hf, Y, La, Nb, Ta, Bi, Gd, or a combination thereof;R is H, lower alkyl, or a combination thereof;x is the absolute value of the charge of the [MFy] ion; andy is 5, 6 or 7.