US Patent 9860430 Emblem cover assembly

A sensor system assembly for a grille of a motor vehicle includes a camera, a cover assembly, and a radar unit covered by the cover assembly. The cover assembly includes a first thermoplastic layer having an outer edge and an inner edge defining a first opening for receiving the camera, a second thermoplastic layer having an outer edge and an inner edge defining a second opening for receiving the camera, the second opening being aligned with the first opening, the outer edge of the second thermoplastic layer being interlocked with outer edge of the first thermoplastic layer, and the inner edge of the second thermoplastic layer being interlocked with the inner edge of the first thermoplastic layer, and an emblem between the first thermoplastic layer and the second thermoplastic layer.