US Patent 9968899 Catalyst transfer pipe plug detection

Apparatuses and methods are disclosed for detecting catalyst transfer pipe plugging in a chemical plant or petrochemical plant or refinery. The catalyst transfer pipe may extend from a reactor to a catalyst collector and enable the flow of catalyst from the reactor to the catalyst collector. Specifically, one or more sensors affixed to a catalyst transfer pipe may collect sensor data for analysis. Based on one or more detected changes in the sensor data outside a range, a data collection platform may send one or more alerts and/or send one or more signals to a control platform to adjust a flow rate, a pressure differential, or perform another action to clear a developing catalyst buildup and thereby attempt to avoid a catalyst transfer pipe from becoming plugged.