Patent attributes
A continuous feed method for friction stir processing includes continuously feeding a tubular material having a first grain microstructure from a bulk source into a processing chamber, and forcing the tubular material between a die and a textured end portion of a mandrel as the tubular material is advanced through the chamber. The continuous feed method further includes rotating the mandrel within the tubular material while forcing the tubular material across the textured end portion to friction stir process the tubular material and transform a structure of the tubular material from the first grain microstructure to a second grain microstructure. The second grain microstructure is a finer equiaxed grain microstructure than the first grain microstructure. The method further includes converting the tubular material having the second grain microstructure into a stiffened sheet form.