Patent attributes
A method of processing a CMC component includes applying a surface formulation comprising a resin and/or a preceramic polymer to a fiber preform. The surface formulation is cured to form a surface coating, which is then pyrolyzed to convert the resin to carbon and/or the preceramic polymer to silicon carbide. After pyrolysis, the fiber preform is infiltrated with a melt comprising silicon to form a CMC component. During melt infiltration, the carbon reacts with the silicon to form silicon carbide, and the silicon carbide prevents unreacted silicon from accessing a surface region of the CMC component. Thus, after melt infiltration, a concentration of free silicon in the surface region is a low amount of about 5 vol. % or less. Upon assembling the CMC component with a metal component, diffusion between the components is inhibited or prevented by the low amount of free silicon in the surface region.
